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Auto Parts Assembly

Injection-Molded Shell Auto Test & Sorting Equipment

Automotive Electronics EMS2025

Automated test equipment for dielectric-withstand and airtightness of automotive electronic injection-molded shells, with auto loading/unloading and defect sorting — replacing manual offline inspection.

Injection-Molded Shell Auto Test & Sorting Equipment
Technical Specifications

Key parameters and delivery form.

Product type
Auto electronic injection shell
Tests
Withstand voltage + airtightness
Automation
Auto load/unload + sort
Traceability
Per-unit test data archived
Replaces
Manual offline inspection

Scope of Delivery

  • Auto load/unload
  • Dielectric withstand test
  • Airtightness test
  • Auto defect sorting
  • Result logging & traceability

Process Highlights

  • 1Inline testing replaces offline sampling — detection and efficiency both improve
  • 2Multi-parameter integrated testing reduces station changes
  • 3Auto pass/fail sorting prevents mixed parts
FAQ

Frequently Asked Questions About This Project

What tests do automotive electronic injection-molded shells need?
They typically require dielectric withstand (hi-pot) testing and airtightness (leak/water-ingress) testing; some products also need visual and dimensional checks. ESML's equipment integrates these tests in one machine with automatic load/unload, per-unit result logging and automatic defect sorting to prevent mixed parts.
What are the advantages over manual offline sampling inspection?
Inline automated testing runs the same test program on every piece, avoiding human misses and misjudgment; test data is traceable and can be integrated with MES, while loading/unloading and station changes are reduced — improving both efficiency and consistency for high-volume automotive-grade production.
Can it integrate with MES and trace per-unit test results?
Yes. Per-unit test data (withstand voltage, leak results) is archived automatically for batch/per-piece traceability, with standard protocols available for MES/SCADA integration, supporting customers' IATF 16949 audit requirements for quality records.
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