Automotive Parts Assembly Lines
Custom precision assembly and automated testing lines for auto parts, sensor and electrical component manufacturers — from single station to full line
We focus on precision assembly and automated testing of automotive components, delivering custom solutions from single stations to full automated lines. Multiple real projects have been delivered across sensors, actuators, electrical parts, and injection-molded components.
VIDEO · 01
Production Line Video
Live footage of a fully automated sensor assembly line — from feeding to assembly to inspection.
CAPABILITIES · 02
Core Capabilities
Precision Assembly
Precision alignment, press-fit, gripping, multi-process integration
Automated Testing
Dielectric withstand, airtightness, functional testing
Full Automation
End-to-end automation from feeding to assembly to inspection
Non-standard Customization
Flexible design from single station to full line
Key Selling Points
- Automotive-grade fully automated production line
- Rapid changeover for multi-variant products
- Zero-defect quality design
- Full process data traceability
- Modular line design
SPEC · 03
Line Technical Specifications
Reference parameters for our precision assembly lines. Actual values are tuned per product and cycle-time target.
| 指标 / Metric | 参数 / Value | 说明 / Notes |
|---|---|---|
| Positioning Accuracy | ±0.02 mm | Vision + servo closed-loop |
| Repeatability Cpk | ≥ 1.67 | SPC monitoring on key stations |
| Cycle Time Range | 8 – 30 s / pc | Customizable per process complexity |
| Changeover Time | ≤ 5 min | SMED · Quick-change fixtures |
| Traceability Granularity | Per-UID · full process | MES / SPC data integrated |
| In-line Inspection | Vision / Force-Position / Airtight | Multi-modal inspection integrated |
| Control System | Siemens / Mitsubishi / Inovance | Selected per customer IT standard |
| OEE Target | ≥ 85% | Availability × Yield × Cycle |
CASES · 04
Reference Projects
Click each card to see specs, delivery scope, and process highlights.
Eddy-Current Sensor Fully Automated Assembly Line
- Challenge
- A fully automated assembly and inline inspection line for automotive-grade eddy-current sensors — from feeding to functional testing to EOL sorting.
- Solution
- 多料柔性上料
- 精密压装
- 视觉与位置检测
- Results
- 电涡流传感器产品类型
- 全自动上下料 + 装配 + 检测自动化程度
- 视觉 / 力位 / 功能检测项目
Ignition Coil Bobbin Automated Assembly Line
- Challenge
- Multi-process automated assembly equipment for ignition coil bobbins — combining feeding, assembly, and inspection to meet the customer's cycle-time and stability requirements.
- Solution
- 全自动上料
- 多工序同时自动装配
- 在线视觉检测
- Results
- 点火线圈骨架产品类型
- 全自动上料+可扩展自动下料自动化程度
- 自动上料+小端子压装 + 大端子压装 + 影像检测 + 下料工艺集成
Injection-Molded Shell Auto Test & Sorting Equipment
- Challenge
- Automated test equipment for dielectric-withstand and airtightness of automotive electronic injection-molded shells, with auto loading/unloading and defect sorting — replacing manual offline inspection.
- Solution
- 自动上下料
- 绝缘耐压测试
- 气密性测试
- Results
- 汽车电子注塑外壳产品类型
- 绝缘耐压 + 气密性测试项目
- 自动上下料 + 分拣自动化程度
SMA Wire Actuator Precision Assembly Equipment
- Challenge
- Precision positioning, assembly, and functional testing equipment for shape-memory alloy (SMA) wire actuators used in seat massage modules.
- Solution
- SMA 丝精密定位
- 装配与固定
- 通电功能测试
- Results
- SMA 丝执行器组件产品类型
- 精密定位 + 装配 + 功能测试关键工艺
- 自动装配 + 在线检测自动化程度
MATRIX · 05
Modular Capability Matrix
Six module categories covering the full spectrum from feeding to warehousing, freely composable.
上料模块
- 振动盘上料
- 柔性上料系统
- Tray 盘
- 管装物料
装配与组装
- 焊接（激光/超声/电阻）
- 压装（伺服/液压）
- 螺丝锁附
- 热铆接
- 点胶/注液
检测与测量
- 视觉检测
- 力与位移
- 气密性 / 绝缘
- 功能测试 EOL
- 二维码检测
物料搬运
- 四/六轴机器人
- 回流输送线
- AGV 柔性配送
- X 轴移载模组
包装与码垛
- 贴标/打码
- 码垛
- 自动装盒/裹膜/灌装
仓储与物流
- 立体仓储
- 堆垛机
- WMS 系统
DELIVERY · 06
Delivery Process
From discovery to delivery to support — a five-stage closed loop for custom automation.
Discovery
- Site survey
- Process analysis
- Requirements sign-off
Design
- CAD modeling
- Component selection
- Design review
Prototype
- Pilot build
- Performance test
- Customer review
Delivery
- Assembly & tuning
- Line commissioning
- UAT sign-off
Support
- Spare parts
- Remote support
- Iterative upgrade
Contact Us
Ready to discuss your project? Reach us via the form, phone, or WeCom — we respond within 24 hours.